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HomeMy WebLinkAbout17-Development Services ORIGINAL CITY OF SAN BERNARDINO -REQUEST FOR COUNCIL ACTION File No. 3.7747-2 Authorize the Director of Finance to amend Purchase Order No. 301959 and authorize the Director of Development Services to execute Contract Change Order No. One with Weka, Inc. for sewer related improvements (SW08-08), per Project Plan No. 12350. MCC Date: September 15,2008 From: Valerie C. Ross, Director Subject: Dept: Development Services Date: September II, 2008 Synopsis of Previous Council Action: 08-20-07 The Mayor and Common Council approved FY 2007-08 CIP Budget. 02-19-08 The Mayor and Common Council adopted Resolution awarding a contract to Weka, Inc. for Sewer and Street Improvements (SW08-08), per Project Plan No. 12350. Recommended Motion: Authorize the Director of Development Services to execute Contract Change Order No. One with Weka, Inc. for sewer related improvements (SW08-08), per Project Plan No. 12350. ~r/.~ Valerie C. Ross Contact person: Robert Eisenbeisz, City Engineer Phone: 5203 Supporting data attached: Staff Report, CCO No. One Ward: 3 FUNDING REQUIREMENTS: Amount: None Source: (Acct. No.) 242-362-5504-7747 Acct. Description: Caltrans Reimbursement Finance: Council Notes: Agenda Item No. ~ 'i-15 -oS CITY OF SAN BERNARDINO - REOUEST FOR COUNCIL ACTION STAFF REPORT Subject: Authorize the Director of Finance to amend Purchase Order No. 301959 and authorize the Director of Development Services to execute Contract Change Order No. One with Weka, Inc. for sewer related improvements (SW08-08), per Project Plan No. 12350. Background: In June of2005, the California Department of Transportation (Caltrans) proposed that the City of San Bernardino enter into a Utility Agreement as part of the realignment and widening of the 1- 215 Freeway. The agreement, which required Caltrans to reimburse the City for all engineering, inspection and construction costs associated with the relocation of our facilities, was signed by the Mayor on June 29, 2005. The project consist of the following three phases: PHASE I I. Relocate four sewer siphons. PHASE 2 I. Relocate an existing sewer force main outside the newly acquired freeway rights of way. 2. Improve the existing sewer lift station to accommodate additional flows. 3. Install a new sewer main in Mill Street. 4. Encase both the new and existing sewer mains in Mill Street. PHASE 3 I. Relocate the existing sewer force main east of Ring Road and south of Inland Center Drive. On February 19, 2008, the Mayor and Common Council approved a Resolution to award a contract to Weka, Inc. for construction of Sewer Force Main and Colton Lift Station Improvements at Inland Center Drive and Sewer Main and Sewer Encasements at Mill Street (SW08-08), per Project Plan No. 12350. Under the utility agreement, Caltrans will reimburse the City for all cost associated with the relocation of conflicting utilities regarding the 1-215 widening project up to $4,171,365.00, which reflects the estimated cost of construction with contingencies based upon the approved plans and specification. In addition to this contract there were two other contracts awarded for sewer relocation work all well under the amount agreed upon under the utility agreement. CHANGE ORDER: During construction of the sewer main and Colton Lift Station the contractor encountered several unforeseen conditions that were not shown on Caltrans' designed plans, as follows: I. On Mill Street, it was determined that the sewer main could not be constructed as designed because the original plans did not accommodate for the lowering of the grade in Mill Street. 2 CITY OF SAN BERNARDINO - REOUEST FOR COUNCIL ACTION STAFF REPORT (Continued) Caltrans redesigned the plans to lower the sewer mainline to accommodate the lowering of the grade of Mill Street. The redesign increased the contractor's bid to $45,358.78. 2. On Mill Street, the existing sewer mainline was 0.80' higher in elevation than indicated in Caltrans' design plans. Due to the difference in elevation the sewer mainline could not be protected in place. It was necessary for Caltrans to redesign the plans to allow for the protective concrete cap for the sewer mainline. The redesign caused the contractor delays, additional survey time and hand labor to complete the concrete cap per the new design. The additional cost to construct the redesign was $53,953.99 3. On Mill Street, the plans prepared by Caltrans indicated that the material around the sewer main was rock. During construction, the contractor discovered that the material around the sewer main was native, silty, clay material. This material could not be removed with conventional construction equipment and it was necessary to remove the material using hand labor. The cost to remove the material by hand was $36,485.69 4. On Mill Street, it was necessary to install a connection and temporary bypass in order to relocate the existing sewer lateral to the new mainline. The lateral was not shown on the Caltrans plans. The cost to relocate the sewer lateral was $7,377.87. 5. The additional seven remaining items of the change order include additional costs related to hand excavating around several utilities that were not shown on the Caltrans plans, removing slurry cement that the contractor for the freeway poured, and pouring slurry cement between a sewer mainline and two unmarked utilities. These items totaled $18,708.34. Financial Impact: The revised estimated project costs are as follows: TOTAL Original Contract Amount $ 1,141,690.00 Contract Change Order No. One $ 161,884.67 Revised Contract Amount $1,303.574.67 Administrative Costs $171,253.50 Total Proiect Cost $ 1,474,828.17 This change order represents a net increase of 14% of the original contract amount. There is sufficient funding available in the 07/08 ClP Budget to cover this Contract Change Order. The reason for amending the Purchase Order is because work is still in progress and therefore the contingency amount carmot be used. 3 CITY OF SAN BERNARDINO - REQUEST FOR COUNCIL ACTION STAFF REPORT (Continued) Recommendation: Authorize the Director of Finance to amend Purchase Order No. 301959 and authorize the Director of Development Services to execute Contract Change Order No. One with Weka, Inc. for sewer related improvements (SW08-08), per Project Plan No. 12350. Attachments: Change Order No. One 4 DEVELOPMENT SERVICES DEPARTMENT San Bernarmo CONTRACT CHANGE ORDER NO. ONE 300 North "D" Street. San Bernardino' CA 92418-0001 Planning & Building 909.384.5057 . Fax: 909.384.5080 Puhlie WorkslEnginccnng 909.384.5111' Fax: 909.384.5155 www.sbcity.org FILE NO. 3.7742.2 W.O. NO. 7742 DATE: September 15, 2008 PROJECT: CONSTRUCTION OF SEWER FORCE MAIN & COLTON LIFT STATION IMPROVEMENTS AT INLAND CENTER DRIVE - SEWER MAIN & SEWER ENCASEMENTS AT MILL STREET (SW08-08) 1-215 FREEWAY WIDENING, SEGMENT 3 TO: WEKA, INC. 826 BROOKSIDE AVENUE, STE. G REDLANDS, CA 92373 GENTLEMEN: You are hereby compensated for performing the additional work as follows: ITEM NO: DESCRIPTION OF CHANGE COST 1-1 Additional Work due to Sewer Re-design (see Exhibit I) $ 45,358.78 1-2 Delay to Cross I' as Service (not shown on plans) $ 1,317.84 1-3 Standby and Additional Work for Re-design of 36" Pipe $ 52,206.75 Protection 1-4 Additional Hand Labor to Remove Clay Material from Pipe $ 36,485.69 Bedding 1-5 Survey Cost for Re-design of 36" Sewer Mainline $ 1,747.24 1-6 Remove Slurry Backfill on Mill Street at Sta. 71+52 $ 3,468.45 1-7 Cross Waterline on Mill Street at Sta. 71+65 (not shown on $ 3,110.08 plans) 1-8 Cross 18" Storm Drain on Mill Street at Sta. 71+88 (not shown $ 2,927.07 on plans) 1-9 Re-slurry under (2) 12" Waterlines at Sta. 71+52 $ 1,047.99 1-10 Relocate Sewer Lateral Sta. 74+45 (760 Mill Street) (not shown $ 7,377.87 on plans) 1-11 Crossed Gas & Water Utilities on Mill Street at Sta. 73+65 and $ 2,012.47 73+25 (not shown on plans) 1-12 On Mill Street at Sta. 72+63 and Sta. 72+58 Cross a Verizon Line $ 4,824.44 (not shown on plans) TOTAL COST CCO #1 $ 161,884.67 CHANGE ORDER NO ONE - WEKA, INe. CONSTRUCTION OF SEWER FORCE MAIN & COLTON LIFT STATION IMPROVEMENTS AT INLAND CENTER DRIVE- SEWER MAIN & SEWER ENCASEMENTS AT MILL STREET (SW08-08) 1-215 FREEWAY WIDENING, SEGMENT 3 JUSTIFICATION: Additional Work due to Sewer Re-desil!n (see Exhibit 1) During construction, it was determined that the 12" sewer main in Mill Street could Item 1-1 not be constructed as designed. Caltrans redesigned the plans to substantially lower No. the grades of the sewer mainline. It was necessary to lower the sewer to accommodate the lowering of the grade of Mill Street. The redesign increased the contractor's cost Der Exhibit No.1. Delav to Cross l' as Service (not shown on nlans) 1-2 On Mill Street at Sta. 70+64, the contractor encountered a gas service, which was not shown on the plans. It was necessary to hand excavate under the gas service and to rearranl!e trench shorinl! to accommodate the "as service. Standby and Additional Work for Re-desil!n of 36" Pine Protection The existing 36" sewer mainline located in Mill Street could not be protected in place as per the design. The contractor discovered the mainline to be 0.80' higher in 1-3 elevation than shown on the plans. It was necessary for Caltrans to redesign the protective concrete cap for the 36" line. This redesign caused the contractor delays, idle time, standby time, and additional hand labor to complete the concrete cap per the aDDroved redesi"n. Additional Hand Labor to Remove C1av Material from Pi De Beddinl! The approved plans prepared by Caltrans indicated the 36" sewer main to be shaded 1-4 with rock within the pipe zone. During construction, the contractor discovered it was actually shaded with a native silty, clay material. This material could not be removed with conventional construction equipment and was required to be removed by hand labor. Survey Cost for Re-desil!n of36" Sewer Mainline 1-5 The 36" pipeline elevations changed, due to the redesign (Item 1-3). These elevation changes required the contractor to nrovide additional survev to install the sewer main. Remove Slurrv Backfill on Mill Street at Sta. 71+52 On Mill Street at Sta. 71 +52, the contractor encountered a utility that was installed by 1-6 M.C.M. (the contractor for the freeway-widening project). M.C.M. backfilled the trench with slurry cement. It was necessary to remove the slurry to install the 12" sewer mainline. Cross Waterline on Mill Street at Sta. 71+65 (not shown on nlans) 1-7 On Mill Street at Sta. 71+65, the contractor encountered a waterline (not shown on plans). It was necessary to hand excavate around the waterline to install the 12" ewer mainline. Cross 18" Storm Drain on Mill Street at Sta. 71+88 (not shown on nlans) 1-8 On Mill Street at Sta. 71+88, the contractor encountered an 18" storm drain (not shown on plans). It was necessary to hand excavate around the storm drain to be able to install a 12" sewer mainline. Re-slurrv under (2) 12" Waterlines at Sta. 71+52 1-9 On Mill Street at Sta. 71+52 and 71+65, it was necessary for the contractor to pour slurry cement between the 12" sewer mainline and two unmarked utilities. Relocate Sewer Lateral Sta. 74+45 (760 Mill Street) (not shown on nlans) 1-10 At 760 Mill Street at Sta. 74+45, it was necessary to install a 12X4 tee and temporary bypass and relocate the existing sewer lateral to the new mainline. This lateral was not shown on the Dlans). 2 CHANGE ORDER NO. ONE - WEKA, INC. CONSTRUCTION OF SEWER FORCE MAIN & COLTON LIFT STATION IMPROVEMENTS AT INLAND CENTER DRIVE- SEWER MAIN & SEWER ENCASEMENTS AT MILL STREET (SW08-08) 1-215 FREEWAY WIDENING, SEGMENT 3 Crossed Gas & Water Utilities on Mill Street at Sta. 73+65 and 73+25 (not shown on plans) 1-11 On Mill Street at Sta. 73+65 and 73+25, the contractor encountered a gas and water service, which were not shown on the plans. It was necessary to hand excavate around these utilities to install the 12" sewer mainline. On Mill Street at Sta. 72+63 and Sta. 72+58 Cross Two (2) Verizon Lines (not shown on plans) 1-12 On Mill Street at Sta. 72+63 and Sta. 72+58 two (2) Verizon lines were encountered. These lines were not shown on the plans. The contractor was required to hand excavate around these lines to protect them in place, as they installed the 12" sewer mainline. SUMMARY OF CONTRACT COSTS The estimated revised contract cost is as follows: Original Bid Amount.. . ... . .. . ... . . . . . . . . . ... . .. . . .. . .. ........................$ 1,141,690.00 Contract Change Order No. One.. . . .. . ... . .. . . .. . . .. . . .. . . .. ....................$ 161.884.67 Revised Construction Contract cost. .. . . . . . . ... . .. . . .. . ... . . . ....................$ 1,303,574.67 Additional time to complete Contract due to this Change Order.......................... 0 Working Days This change order represents 14% ofthe original contract amount. WEKA, lNe. CONTRACTOR Accepted By: CITY OF SAN BERNARDlNO DEVELOPMENT SERVICES Approved By: Title: VALERIE C. ROSS Director of Development Services Approved by Mayor and Common Council Date: September 15,2008 Item No. 3 EXHIBIT "I" EXTRA WORK DUE TO CHANGE IN 12" FORCE MAIN - MILL STREET Additional Traffic Control Excavation & Demo existin sewer Shorin 12" DIP Concrete Encasement 12" Sewer Trenchin & Backfill/AC re air Surve 1 extra da new rades Rebar Concrete encasement 12" B ass wilT' i e Remove sewer manhole Sewer manholes Dro on sewer manhole Connect to existin manhole 141 LF 141 LF 141 LF 141 LF 626 LF 141 LF 40 LF 3/each Veach 31 each $ 16.49 $ 5.00 $ 4.00 $ 213.00 $ 100.00 $ 65.95 $ 2,325.09 $ 705.00 $ 564.00 $ 30,033.00 - $ 62,600.00 $ 9,298.95 $ 1,747.24 $ 21,585.50 $ 4,000.00 (No CHARGE) $ 2,200.00 $ 22,500.00 $ 4,000.00 $ 9,000.00 $ 100.00 $7,500.00 $4,000.00 $3,000.00